CADDi

Opportunity Finder

Cost-reduction potential by function category, from TIC's own BOM and purchase history. Pick a category on the left for its summary and the parts behind it.

TIC's own BOM, purchase history and Drawer drawings only. No comparison against another manufacturer's parts or prices is offered anywhere on this screen.

Categories

22

TIC Product Category type segment

Parts in scope

1333

1070 purchased, 1070 with a known price

Current cost

$507,293

purchased rows with a known price x quantity

Reduction potential

$5,127 · 1%

price gap inside 83 families (33 use SAMPLE data)

Reduction potential by categorypick a category on the left for its summary and evidence

Function category

Analysis summary (overall)

derived by rule

22 categories / 1333 parts. Current $507,293 → $5,127 (1%) reduction potential. Largest: Sheet metal fabrication ($3,070).

  • Concentration: the top 3 categories (Sheet metal fabrication, Insulating fabrication (Glastic), Assembly / mechanism (XY)) hold 88% of the potential
  • Basis: parts that are spec-close (same normalised description, hand and position ignored) but priced apart: 83 families have two or more known prices, and the gap is what every quantity at the cheapest price would save
  • Priority action: start with the categories that are high in both rate and absolute value: Sheet metal fabrication, Insulating fabrication (Glastic), Bus bar
  • Data sources: prices: 580 parts from TIC's purchase history, 441 from the BOM's own item cost, 49 SAMPLE. Supplier is a SAMPLE assignment on 443 parts, so a split-supply finding that rests on it is badged.

Reduction-potential heatmapclick a row for detail

CategoryCurrentPotential%
Sheet metal fabrication$43,057$3,0707.1%
Insulating fabrication (Glastic)$3,995$76119.1%
Assembly / mechanism (XY)$228,531$7020.3%
Bus bar$12,917$5063.9%
Label / nameplate$686$334.8%
Weldment$459$296.3%
Conduit fitting$147$1913.2%
Hardware / fasteners$1,042$60.5%
Interlock lever$2$139.5%
Electronic component (YY)$226$0–
Connector / wiring harness$2,338$0–
Instrument transformer (CT/CPT)$102,835––
Semiconductor (diode / rectifier)$13,622––
Fuse$11,610––
Capacitor$10,743––
JK / DO assembly$9,986––
Printed wiring board$8,823––
Protection relay$7,938––
Filter (harmonic / ferrite)$7,415––
Vacuum contactor (HCV)$6,951––
Other (06)$6,795––
Heatsink / heater$3,655––
Other (34 categories)$23,520––

Reduction potential by category (top)

Sheet metal fabrication
$3,070
Insulating fabrication (Glastic)
$761
Assembly / mechanism (XY)
$702
Bus bar
$506
Label / nameplate
$33
Weldment
$29
Conduit fitting
$19
Hardware / fasteners
$6
Interlock lever
$1
Electronic component (YY)
$0
Connector / wiring harness
$0

Current cost breakdown

Category analysis — All categories196 parts

Analysis summary

SAMPLE

Top saving candidate: PC67204G409 → PC67204P408 (similarity ≈60%) → $115,802/yr

  • Price-gap basis: 113 part numbers have a nearer, cheaper equivalent already carried (total $408,423/yr at the annual quantities on the generated profile)
  • Priority action: Start with the high-similarity, high-gap rows: standardise onto the target and consolidate sourcing. Click a row for the attribute comparison and both drawings.
  • Supply risk: 113 of 113 pairs name a part that carries a supply risk. The risk is on the row; hover a chip for the finding.
  • Drawings: 1 of 113 pairs open two real drawings from Drawer; the rest open a keyword search (DEMO).
Target partopp.unitPriceNearest partopp.unitPricespec diffUnit gap/pcAnnual qtyImpact / yrPrice ratioopp.drawing
PC67204G409
EOL / LTB
Price spread
SIDE,RIGHT,INV CUB
$995.5PC67204P408
EOL / LTB
Price spread
SIDE,LEFT,INV CUB
$809.92—$185.58624$115,802×1.2
DEMO
PC67204P202
Split supply
EOL / LTB
Sole + long lead
SIDE,FRAME,LEFT,PM
$172.45PC67204P210
Split supply
REAR,FRAME,PM
$60—$112.45771$26,592×2.9
DEMO
PC67204P231
Sole + long lead
Price spread
BUS,CAPS,COMMON 1,PM
$290.94PC67204P235
Price spread
BUS,CAPS,COMMON 2,PM
$217.26—$73.68397$23,101×1.3
DEMO
PC18596P033
Split supply
Sole + long lead
HOUSING
$299.45PC67200P681
Split supply
Sole + long lead
HOUSING, REAR
$9—$290.45335$20,063×33.3
DEMO
PC67204P410
Split supply
CHANNEL,UPPER,FRONT,INV CUB
$114.83PC67204P412
EOL / LTB
Split supply
CHANNEL,LOWER,REAR,INV CUB
$73.69—$41.14818$18,786×1.6
DEMO
PC67204P310
Split supply
CHANNEL,LOWER,FRONT,XFMR CUB
$113.07PC67204P312
Split supply
EOL / LTB
CHANNEL,LOWER,REAR,XFMR CUB
$69.26—$43.81718$16,237×1.6
DEMO
PC67204P333
Price spread
CHANNEL,DOOR FRAME,XFMR CUB
$91.1PC67203P332
EOL / LTB
Price spread
CHANNEL,DOOR FRAME,XFMR CUB
$50.02—$41.08852$15,523×1.8
DEMO
PC18598P065
Split supply
BUS RISER,B PH,LOWER
$95.05PC18598P061
Split supply
BUS RISER,A PH,UPPER
$40.94—$54.11768$14,600×2.3
DEMO
PC18598P031
Split supply
Sole + long lead
BARRIER,HORIZ,SIDE
$124.74PC18598P030
Split supply
BARRIER,HORIZ,REAR
$37.16—$87.58543$13,547×3.4
DEMO
PC67204P326
Split supply
BARRIER,RECT,LEXAN,XFMR CUB
$158.98PC67204P327
Split supply
BARRIER,RECT,LEXAN,XFMR CUB
$74.8—$84.18401$12,750×2.1
DEMO
PC67204P532
Split supply
Sole + long lead
BUS,.375X3 C PH FUSE TO CTT
$188.72PC67204P530
Split supply
EOL / LTB
Sole + long lead
BUS,.375X3 A PH FUSE TO CTT
$171.34—$17.38592$10,289×1.1
DEMO
PC67202P467
Price spread
BACK COVER,UPPER,INV CUB
$118.44PC67202P466
Price spread
BACK COVER,LOWER,INV CUB
$91.61—$26.83390$9,238×1.3
DEMO
PC67204P534
Split supply
SUPPORT,ISOL SW,RIGHT
$55PC67204P533
Split supply
SUPPORT,ISOL SW,LEFT
$26.56—$28.44716$7,876×2.1
DEMO
PC67204P216
Sole + long lead
Price spread
BUS,CONN,COMMON,PM
$54.26PC67204P520
Price spread
BUS,PM CONN,COMMON
$36.01—$18.25637$6,913×1.5
DEMO
PC67204P321
Split supply
CHANNEL,FRONT,VERT,LH,XFMR CUB
$57.41PC67204P322
Split supply
CHANNEL,FRONT,VERT,RH,XFMR CUB
$29.24—$28.17558$6,407×2
DEMO
PC67204P513
EOL / LTB
Price spread
PLATE,PM CONN SUPPORT,GLASTIC
$37.5PC67204P515
EOL / LTB
Price spread
PLATE,PM CONN SUPPORT,GLASTIC
$28.3—$9.2769$5,768×1.3
DEMO
PC67202P506
Price spread
TOP COVER,LEFT,INV CUB
$114.1PC67202P466
Price spread
BACK COVER,LOWER,INV CUB
$91.61—$22.49249$5,600×1.2
DEMO
PC18598P105
Split supply
CHANNEL,LEFT,REAR,15"W
$146.31PC18598P106
Split supply
CHANNEL,RIGHT,REAR 15"W
$127.95—$18.36284$5,214×1.1
DEMO
PC67204P354
Split supply
Sole + long lead
BUS,DIODES,TIE,RECT SECT
$44.43PC67204P352
Split supply
BUS,3 DIODES,TIE,RECT SECT
$37.85—$6.58784$5,159×1.2
DEMO
PC18597P086
Split supply
Sole + long lead
BRACKET,PIVOT,LEFT
$34.05PC18599P033
Split supply
PIVOT BRACKET
$3.2—$30.85747$5,087×10.6
DEMO
PC67203P223
EOL / LTB
Price spread
LATCH, CELL-CART, 3200kVA
$35.85PC67203P224
Price spread
LATCH, CELL-CART, 3200kVA
$23.69—$12.16672$4,818×1.5
DEMO
PC18597P101
Split supply
No record
LINK,TOP (ITI CPT ONLY)
$69.53PC18597P102
Split supply
LINK,BOTTOM (ITI CPT ONLY)
$1.61—$67.92321$4,464×43.2
DEMO
PC67204P201
Split supply
SIDE,FRAME,RIGHT,PM
$168.6PC67204P210
Split supply
REAR,FRAME,PM
$60—$108.6126$4,249×2.8
DEMO
PC67204P200
Split supply
Sole + long lead
FRONT,FRAME,PM
$65PC67204P210
Split supply
REAR,FRAME,PM
$60—$5776$3,880×1.1
DEMO
PC67204P452
Split supply
DUCT, OUTPUT REACTOR
$28.54PC67204P453
Split supply
DUCT, OUTPUT REACTOR
$15.87—$12.67600$3,425×1.8
DEMO
PC67202P507
Price spread
TOP COVER,RIGHT,INV CUB
$111.06PC67202P466
Price spread
BACK COVER,LOWER,INV CUB
$91.61—$19.45169$3,287×1.2
DEMO
PC67204P236
Sole + long lead
EOL / LTB
Price spread
SIDE,FRAME,LEFT,R.H.PM
$151.13PC67204P237
Sole + long lead
Price spread
FRONT,FRAME,R.H.PM
$95.3—$55.8390$2,720×1.6
DEMO
PC6720GP630
EOL / LTB
Price spread
Sole + long lead
PANEL,ADJUSTABLE,AIR BAFFLE
$45.35PC6720GP631
Price spread
Sole + long lead
PANEL,ADJUSTABLE,AIR BAFFLE
$12.55—$32.8272$2,467×3.6
DEMO
PC18597P116
Split supply
Sole + long lead
STAB ASSEMBLY,LOAD
$17.21PC18597P056
Split supply
Sole + long lead
STAB,LOAD
$14.42—$2.79866$2,416×1.2
DEMO
PC67204P531
Split supply
Sole + long lead
BUS,.375X3 B PH FUSE TO CTT
$188.72PC67204P530
Split supply
EOL / LTB
Sole + long lead
BUS,.375X3 A PH FUSE TO CTT
$171.34—$17.38131$2,277×1.1
DEMO
PC18597P089
Split supply
No record
BRACKET,PIVOT RIGHT
$31.89PC18599P033
Split supply
PIVOT BRACKET
$3.2—$28.69353$2,251×10
DEMO
PC18591P003
Split supply
No record
BOLT,LH TIGHTENING,720A
$30PC18591P002
Split supply
BOLT,RH TIGHTENING,720A
$8.23—$21.77351$2,106×3.6
DEMO
PC67204G453
Price spread
DOOR,CONTROL,LEFT,INV CUB
$307.8PC67204G456
EOL / LTB
Price spread
DOOR,CONTROL,RIGHT,INV CUB
$305.46—$2.34895$2,094×1
DEMO
PC18599G039
Split supply
Sole + long lead
WELDMENT,DRIVE LEVER
$14.75PC18599P003
Split supply
No record
DRIVE LEVER
$5.11—$9.64692$2,041×2.9
DEMO
PC67204P623
Split supply
PANEL,AIR DUCT, SIDES, FRAME 4
$87.6PC67204P628
Split supply
EOL / LTB
PANEL,AIR DUCT, SIDES, FRAME 4
$13.95—$73.65107$1,875×6.3
DEMO
PC67204P535
Split supply
SUPPORT,ISOL SW,TOP,REAR
$38.9PC67204P533
Split supply
SUPPORT,ISOL SW,LEFT
$26.56—$12.34221$1,719×1.5
DEMO
PC67204P311
Split supply
Sole + long lead
CHANNEL,UPPER,FRONT,XFMR CUB
$89.5PC67204P312
Split supply
EOL / LTB
CHANNEL,LOWER,REAR,XFMR CUB
$69.26—$20.2490$1,611×1.3
DEMO
PC94060P121F
Price spread
LABEL,T300MVi,FR 4,PM FRENCH
$8.58PC94060P120F
Price spread
LABEL,T300MVi,FR 4,PM FRENCH
$4—$4.58794$1,363×2.1
DEMO
PC94060P082
Split supply
LABEL,SHEET,T300MV INV
$7.39PC94060P176
Split supply
No record
LABEL SHEET,T300MV INV
$1.58—$5.81909$1,344×4.7
DEMO
PC67202P475
Split supply
FRONT&REAR,ENCLOSURE,FAN
$45.03PC67202P473
Split supply
SIDE,ENCLOSURE,FAN
$34.9—$10.13148$1,333×1.3
DEMO

Showing 40 of 113 pairs. For each part the closest cheaper part already carried is chosen by normalised description plus printed ratings. Impact/yr = the gap per piece, capped at 20% of the part's own price, times the annual quantity — the cap is deliberate, because a member a tenth of the price is usually a different size of part rather than a bad price. Annual quantity is a generated profile.

Reduction potential = within each category, parts that are spec-close are grouped and the potential is the price gap if every quantity were bought at the cheapest unit price in that group; each part's own gap is counted in its own category. 83 families of purchased parts qualify, 33 of them using SAMPLE data. Prices: 580 parts from TIC's purchase history, 441 from the BOM's item cost, 49 SAMPLE, and the supplier is a SAMPLE assignment on 443 of 1070 purchased parts. Procurement Explore runs the same grouping on received prices only, so the two screens can be compared. Connecting TIC's PO extract replaces the sample file and nothing else changes.